Example SOPs: Airset Molder

Airset Molder SOPs

Creating Standard Operating Procedures for your Airset Molder work can be difficult and take time. That’s why we’ve created these example Airset Molder SOPs so you can jumpstart your SOP creation process. We want to help you set up your Manufacturing systems and processes by taking these sample SOPs and building out your own SOPs template library. By having all your Manufacturing procedures in one place, your team will have the information they need at all times. Let’s look at some Airset Molder SOP examples.

Airset Molder SOP Examples

1. SOP: Mold Preparation
Purpose: This SOP outlines the steps required to prepare the mold for the airset molding process. It includes cleaning the mold, applying release agents, and ensuring proper alignment. The purpose is to ensure that the mold is ready for casting and to prevent any defects or damage to the final product.
Scope: This SOP applies to all airset molders in the manufacturing facility.
Person Responsible: Airset Molder
References: This SOP references the SOP for mold cleaning and maintenance.

2. SOP: Sand Mixing
Purpose: The purpose of this SOP is to provide guidelines for properly mixing sand for the airset molding process. It includes the correct ratio of sand to binder, mixing time, and the use of additives if necessary. The proper sand mixture is crucial for achieving the desired mold quality and strength.
Scope: All airset molders involved in the sand mixing process.
Person Responsible: Airset Molder
References: This SOP references the SOP for binder handling and storage.

3. SOP: Mold Assembly
Purpose: This SOP outlines the steps required to assemble the mold components after the sand mixture has been prepared. It includes placing the cores, aligning the mold halves, and securing them together. The purpose is to ensure that the mold is properly assembled to achieve accurate and consistent castings.
Scope: All airset molders involved in the mold assembly process.
Person Responsible: Airset Molder
References: This SOP references the SOP for core placement and alignment.

4. SOP: Casting Process
Purpose: The purpose of this SOP is to provide guidelines for the actual casting process using the airset molding technique. It includes pouring the molten metal into the mold, controlling the pouring rate, and monitoring the cooling process. The goal is to achieve defect-free castings with the desired properties.
Scope: All airset molders involved in the casting process.
Person Responsible: Airset Molder
References: This SOP references the SOP for molten metal handling and pouring.

5. SOP: Mold Disassembly and Cleaning
Purpose: This SOP outlines the steps required to disassemble the mold after the casting has solidified and clean it for reuse. It includes removing the sand, cleaning the mold surfaces, and inspecting for any damage or wear. The purpose is to maintain the mold’s integrity and ensure its longevity.
Scope: All airset molders involved in the mold disassembly and cleaning process.
Person Responsible: Airset Molder
References: This SOP references the SOP for mold storage and maintenance.

6. SOP: Quality Control and Inspection
Purpose: The purpose of this SOP is to establish guidelines for quality control and inspection of the castings produced through the airset molding process. It includes visual inspection, dimensional measurements, and non-destructive testing if required. The goal is to ensure that the castings meet the specified quality standards.
Scope: All airset molders involved in quality control and inspection.
Person Responsible: Quality Control Inspector
References: This SOP references the SOP for dimensional measurement and non-destructive testing.

7. SOP: Waste Management
Purpose: This SOP outlines the proper procedures for waste management in the airset molding process. It includes the segregation of waste materials, their proper disposal, and adherence to environmental regulations. The purpose is to minimize the environmental impact and maintain a clean and safe working environment.
Scope: All airset molders involved in waste management.
Person Responsible: Airset Molder
References: This SOP references the SOP for hazardous waste handling and disposal.

8. SOP: Equipment Maintenance
Purpose: The purpose of this SOP is to establish guidelines for the regular maintenance and inspection of equipment used in the airset molding process. It includes cleaning, lubrication, and calibration procedures to ensure optimal performance and prevent breakdowns. The goal is to minimize downtime and maintain production efficiency.
Scope: All airset molders involved in equipment maintenance.
Person Responsible: Maintenance Technician
References: This SOP references the SOP for equipment cleaning and lubrication.

9. SOP: Personal Protective Equipment (PPE) Usage
Purpose: This SOP outlines the requirements and proper usage of personal protective equipment in the airset molding process. It includes the use of safety glasses, gloves, respiratory protection, and any other necessary PPE. The purpose is to ensure the safety and well-being of the workers by minimizing the risk of injuries or exposure to hazardous substances.
Scope: All airset molders involved in the airset molding process.
Person Responsible: Airset Molder
References: This SOP references the SOP for hazardous material handling and respiratory protection.

10. SOP: Emergency Procedures
Purpose: The purpose of this SOP is to provide guidelines for emergency situations that may occur during the airset molding process. It includes procedures for fire, chemical spills, injuries, and evacuation. The goal is to ensure the safety of all personnel and minimize potential damages.
Scope: All airset molders involved in the airset molding process.
Person Responsible: Airset Molder
References: This SOP references the SOP for emergency equipment location and usage

Airset Molder SOP Templates

Looking for SOP templates for your Airset Molder work? We’ve got you covered. You can build out your company SOPs using the sample SOP information above (added to our template) or our team can put together a starter SOPs template based on your Airset Molder work. Get in touch if you’ve got questions about the quickest way to build out your Manufacturing SOPs library.